Electrical Engineering

From Array Layout to Electrical Package

Carry the design into stringing, electrical checks, conductor sizing and the single-line diagram. One project model keeps the array, cable schedule, BOM and exported drawing aligned.

IEC & ANSI symbolsRegional conductor logicPDF & DXF output
Electrical / StringingSynced
Roof array / MPPT assignment48 modules
INVERTERMPPT 1 · 2 · 3

6

Regional electrical packs

21

Electrical component types

IEC + ANSI

Symbol libraries selected by region

PDF + DXF

Drawing exports for review and CAD

01Array to MPPT

String Around the Array You Actually Designed

Modules are grouped by tilt and azimuth before assignment, keeping unlike surfaces apart where MPPT capacity allows. Physical proximity then guides the layout so the electrical plan follows the roof instead of treating it as a spreadsheet.

The optimization stage balances wire length, electrical mismatch and unstrung modules. Designers keep control of the objective—shorter cable runs, production alignment or a balanced result.

Priority 01

Tilt first

Priority 02

Azimuth next

Priority 03

Distance tie-break

MPPT assignment

Three surfaces, three channels

48 / 48 assigned

South · 18°

16 modules

MPPT 1

South-east · 24°

16 modules

MPPT 2

West · 12°

16 modules

MPPT 3

02Electrical review

See the Limits Before They Become Drawing Comments

SurgePV brings the electrical checks beside the design decision that created them. Some conditions block an invalid string; others remain visible advisories so the responsible engineer can review and document the exception.

V

String voltage window

Checks hot Vmp and cold Voc against the inverter and MPPT operating limits.

690.9

Reverse-current advisory

Flags parallel-string configurations that require string-level protection review.

A

MPPT current loading

Compares aggregate string current with the MPPT limit, including bifacial current adjustment.

R

DC / AC ratio

Surfaces the array-to-inverter loading range before it reaches the drawing package.

ΔV

Voltage drop

Sizes and reviews DC, single-phase and three-phase cable runs against regional budgets.

M

Mismatch control

Keeps tilt and azimuth groups together where MPPT capacity allows.

Electrical outputs support the design and review workflow. They do not replace approval by the responsible engineer, AHJ, utility or other reviewing authority.

SLD / R0

Commercial rooftop · 100 kW

IEC 60617
PV ARRAY APV ARRAY BDCCOMBINERINVERTER100 kWACDB415 VGRID2 × 16 modules2 × 16 modulesDC cableAC cableUtility

Cable runs

12

Warnings

0 open

Sheet

A3 · NTS

03Generated documentation

The SLD Comes From the Design—Not a Second Draft

Opening the SLD reads the latest project topology, loads the project’s region pack, places the components and connections, inserts required regulatory annotations, and sizes the cable runs.

Because the drawing, schedule and BOM come from the same model, a design revision has one place to start. The output uses IEC 60617 or ANSI symbols according to the project region.

  • Cable schedule with current and voltage drop
  • Mandatory-device advisories with cited basis
  • Organisation-defaulted title block and revision
  • BOM aggregation for cables and devices
04 / Conductor sizing

Regional Logic, Not One Global Assumption

The sizing pipeline applies the active region’s current factor, ampacity and correction tables, voltage-drop treatment, nomenclature and mandatory-device rules.

*US voltage-drop figures are recommendations by default, so the engine warns rather than fails unless the organisation pins them as limits.

RegionSymbolsStandards basisDC dropAC drop
IndiaIEC 60617IS / CEA1%2%
United StatesANSI Y32NEC 20232%*3%*
GermanyIEC 60617DIN VDE1%1%
AustraliaIEC 60617AS/NZS3%2%
South AfricaIEC 60617SANS / NRS1.5%3%
United KingdomIEC 60617BS 76711%3%
The handoff

A Review Package Your Team Can Keep Working With

Export a client- or reviewer-ready PDF, or take the drawing into a CAD workflow as DXF. Supporting schedules and material outputs stay attached to the same design revision.

.PDF

Drawing set

SLD, title block, cable schedule and compliance warnings in a reviewable document.

.DXF

CAD exchange

Layered DC, AC and HT runs with component blocks and labels for continued CAD work.

.CSV

BOM & schedule

Cable quantities, specifications, lengths and device line items for estimation and procurement.

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Can SurgePV replace electrical drafting?

It generates the SLD, cable schedule and BOM from the design, reducing separate drafting and reconciliation. Outputs still require the review and approval appropriate to the project and region.

Does SurgePV export DWG?

The documented CAD output is DXF, alongside PDF and schedule exports. DXF is the exchange format for taking the drawing into AutoCAD and other CAD tools.

Which electrical standards are supported?

Six regional packs cover India, the United States, Germany, Australia, South Africa and the United Kingdom, with regional symbols, conductor rules and voltage-drop treatment.

Frequently Asked Questions

How does automatic stringing group modules?

Modules are grouped by tilt and azimuth first, with orientation and physical proximity used after that. Each group is kept on its own MPPT where capacity allows, reducing electrical mismatch and unnecessary DC cable length.

Which electrical conditions does SurgePV check?

The documented workflow covers temperature-corrected string limits, inverter maximum DC voltage, MPPT current loading, bifacial current adjustment, reverse-current advisories under NEC 690.9, DC/AC ratio and voltage drop.

How is the single-line diagram created?

The SLD is projected from the latest design topology. SurgePV loads the regional symbol and device rules, places components and connections, sizes cable runs, and produces the diagram, schedule and bill of materials from the same project model.

Can engineers edit the generated drawing?

The drawing supports project-level layout and labeling controls, and DXF export provides a CAD exchange file for continued work. An exported DXF does not round-trip back into the SurgePV design.

Does SurgePV guarantee code compliance?

No. SurgePV supports design checks and documentation using regional rules, but the responsible engineer, authority, utility and other project reviewers retain approval responsibility.

Bring Electrical Engineering Into the Design Workflow

See how SurgePV carries a project from array geometry through electrical review, SLD output and the final proposal.

Choose which optional technologies SurgePV may use. Essential storage remains active for security and requested features.